2022年3月22日星期二

The difference between PVC-U PIPE, PVC-O PIPE, PVC-M pipe

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The difference between PVC-U PIPE, PVC-O PIPE, PVC-M pipe

PVC-U PIPEPVC-O PIPE, and PVC-M pipes are three different pipes. Although they are both made of PVC, the performance and uses of the three pipes are different. The pvc pipe manufacturer will introduce PVC-U, What is the difference between the three pipes of PVC-O and PVC-M pipes.

Rigid polyvinyl chloride pipe, referred to as PVC-U pipe, as a new type of building material, has attracted more and more attention and attention. It is light in weight, smooth, beautiful, small in water resistance, flexible in assembly, time-saving and labor-saving in installation, and is very popular among design, construction units and users. Therefore, the use of PVC-U pipes to replace traditional cast iron drainage pipes is becoming an irreversible trend and is quickly becoming popular throughout the country. At present, most of the pipes used in tap water transportation, domestic sewage discharge, and construction wires are rigid PVC pipes.

UPVC pipe

UPVC pipe

Compared with steel, iron, concrete and ceramic pipes, PVC-U PVC pipe has the following advantages:

Light weight, the relative density of the rigid PVC pipe is 1.43, which is only 1/6 of the weight of steel of the same size. -1/3.

Easy to connect and easy to install. Because the PVC-U pipe is light in weight, easy to connect, and has a certain toughness, it is easy to install. Compared with other pipes, the more complicated the pipeline system is, the more prominent the advantages of the PVC-U pipe are.

Good corrosion resistance and flame retardant properties.

Good electrical insulation performance, its volume resistance is about 1 × 10 ~ 3 × 10, and the breakdown voltage is 23 ~ 28Kv/mm.

Frictional resistance is small. The fluid velocity in the pipe is about 30% higher than that of the steel pipe, and there is less scaling and no rust. The flow rate and flow rate can remain unchanged for long-term transportation of water and other fluids; while the iron pipe will rust and scale, and after several years of use Both the flow rate and flow in the tube are reduced.

The thermal conductivity is small, the weather resistance is good, and the heat insulation performance is good.

Coloring is convenient, no paint is required, and it is easy to make pipes with various marking colors. The energy consumption in production is low, which is only 18.3% of that of cast iron pipes.

Long service life, the service life of traditional pipes is 20-30 years, and the service life of PVC-U pipes is not less than 50 years under rated temperature and pressure, and the maintenance cost is only 30% of cast iron pipes or concrete pipes.

PVC-U: Non-plastic PVC pipe is the most common type of pipe in the pipeline processing industry. The molecular structure of PVC pipes is a randomly arranged long chain structure, which is the most common in PVC pipes. Generally speaking, PVC molecules do not show obvious directionality, that is to say, its axial and radial strengths are consistent. Although CHINA PVC pipeline system has formed a huge scale with an annual output of more than 1 million tons, it has always stayed within the scope of traditional PVC-U. Many enterprises do not understand the trend and progress of PVC pipeline technology innovation in the world, because of technological progress. Slowness restricts further promotion and application.

PVC-O: PVC-O biaxially oriented pipe fittings, the extruded pipes are preheated for a second time and then oriented by axial and radial stretching to obtain pipes with higher strength and higher toughness. The molecular chain of the material forms an interwoven network-like lamellar structure through the biaxial orientation process. The thickness of this high-strength material can be thinner than ordinary PVC pipes, which not only reduces the production cost, but also makes the pipes have considerable toughness. Therefore, PVC-O pipes are not used as gravity pipes, and are mainly used in water supply pipes, mine pipes, pipes for trenchless laying and repairing, gas pipes, etc., especially in harsh environments with strict safety requirements and corrosive underground environments.

mpvc pipe

mpvc pipe

PVC-M: Modified PVC pipes can be obtained by incorporating additives or “impact modifiers” to increase the strength of the material. While maintaining the elastic modulus of PVC-U pipe, PVC-M pipe allows PVC pipe to be bent, folded, and even butt welded to a certain extent, and its toughness is between PVC-U and PE. Its good toughness improves the water hammer resistance and point load capacity of the pipe, and the wall thickness is 30% smaller than the corresponding PVC-U pipe, which is convenient for handling and transportation, and improves the safety of pipeline operation. The United Kingdom, Australia, South Africa and other countries already have national standards, and a large number of pipes are used in mines with harsh working conditions, requiring high strength and high toughness, and pipes for trenchless laying and repairing.

2022年3月6日星期日

How to connect the broken PVC pipe

https://www.pvcpipefitting.com/how-to-connect-the-broken-pvc-pipe/

 

How to connect the broken PVC pipe

We often encounter the phenomenon that the installed PVC sewage pipe is damaged in the middle. Because the bad part is in the middle, and the two ends cannot move, we have to dig it again according to the previous method. The pvc pipe manufacturer will introduce a method to you.

Tools and materials we need to prepare: hacksaw, hand hammer, PVC drain pipe, pipe hoop, PVC glue;

  1. Damaged PVC drainage pipe in the middle, both ends of the hole are intact;
How to connect the broken PVC pipe

How to connect the broken PVC pipe

2.Use a hacksaw to cut off the part with the hole in the middle of the pvc pipe;

sawing pvc pipe

sawing pvc pipe

3.Use a hacksaw to cut off the dividing line in the middle of the pvc coupling

pvc coupling

pvc coupling

4.Put the PVC coupling without a dividing line in the middle of the two ends of the PVC pipe that was just sawn off;

 

pvc couling join

pvc couling join

5. Saw a piece of PVC short pipe of the same specification, so that the length is equal to the size of the middle gap, and the two ends of the middle PVC short pipe are marked with about 1/2 the width of the PVC coupling;

mark pvc coupling

mark pvc coupling

6.After applying the special PVC glue on both sides of the two gaps, tap the two PVC coupling with a hammer to the position of the marked line in the direction of the arrow;

pvc coupling and pvc pipe

pvc coupling and pvc pipe

7. According to the above method, the entire PVC takeover can be easily completed

PVC pipe take over

PVC pipe take over

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2022年2月13日星期日

How to maintain PVC pipe during construction

 

How to maintain PVC pipe during construction

PVC pipes have long-term chloride ion precipitation, which is not suitable for water pipes, shock drops, and natural gas pipelines. However, PVC pipes are low in price, high in hardness, affected by temperature, and reduce heat and cooling. Therefore, PVC pipes are divided into PVC water supply pipes and PVC drainage pipes. For municipal water supply and drainage, industrial water supply and drainage, civil drainage, irrigation, plant watering.

pvc pipe

pvc pipe

What is the construction and maintenance of PVC pipes?

The connection methods of PVC pipes mainly include sealing rubber rings, bonding, and flange connection. Pipes larger than 100mm in diameter usually use rubber band joints. Pipes with a pipe diameter of less than 100 mm usually use bonded joints, as well as union joints. Pipes often use metal pipes when crossing sewers or other pipes, in this case, plastic pipes use flanged connections to metal pipes. The valve front and rear and pipeline connections are also flange connections.

1. When the small-diameter pipe is glued with solvent, a groove should be formed around a small round on the socket to make the brake flat and the vertical axis, so as to be firmly bonded to avoid water leakage.

2. PVC pipes generally use rubber band joints for PVC pipes with a pipe diameter greater than 100 mm. Before installation, arrange personnel to chamfer the insertion part of the pipe to check whether the quality of the rubber band is qualified. When installing, wipe the bearings, rubber bands, etc. clean.

3. When excavating the trench installed on the existing pipeline, it should be able to put the pipeline into the trench and seal it. When the existing soil layer is not loosened, there is no need to ram the cushion with pressure.

4. Generally, the PVC branch can be split with a T-shaped or vertical water truce. During construction, you can add a saddle-shaped fitting and a half-shaped T-shaped piece, tighten it with U-shaped bolts to thicken the wall of the pipe, and then directly drill holes on it, open the teeth, and then support it with externally threaded plastic. Experiments show that, after construction using this method, the pressure acceptance can fully meet the requirements of the specification. In addition, the position where the thrust is generated by the water flow in the pipeline, such as elbows, T-shaped tees, and blocked pipe ends, also need to install a thrust wharf to withstand the thrust of the water.

5. As a new type of non-metallic pipe, PVC pipe cannot be detected by the existing metal pipe detection equipment, but this problem can be easily solved by burying wires on the pipe when the pipe is buried.

What is the installation structure of PVC pipes?

PVC pipes are widely used as pipeline materials in the construction industry, and their own characteristics can be fully reflected in the waterway system. So, what precautions should we consider when installing PVC pipes?

1. In order to ensure the safety and cleanliness of the PVC pipes, use brackets to place the pipes on them to ensure that the pipes are not placed in random places and are not trampled on by people. The pipes can also be used cleanly to prevent mud from being left on the pipes.

2. Before installing the PVC pipe, check the layout of the construction pipeline. Not only to be neat but also to make sure the structure is strong and smooth.

3. When installing, place the pipe gently to prevent damage during transportation, and pay attention to stones or mud remaining in the pipe.

4. After the installation of the PVC pipe is completed, we need to carry out a pressure test for a period of time, and check whether each interface leaks when re-testing. If leaks are found, replace them immediately.


2022年1月18日星期二

Why does the PPR pipe have wall thickness deviation

 

Why does the PPR pipe have wall thickness deviation

For those in the non-PPR pipe and pipe fittings industry, it may be considered that the PPR wall thickness is a standard fixed value, but in fact, this is not the case. Regardless of the length, diameter, or wall thickness of the PPR pipe, there are deviations, and this objective deviation is also The china GT/T1874-22002 standard clarifies the permitted existence.
ppr-pipe-and-fitting
So why is there a deviation in the parameters of the PPR tube? We are a professional manufacturer of PPR pipes and fittings, let me introduce you to three main reasons:
1. PPR polypropylene resin itself has a shrinkage rate, which will affect the parameter value of PPR pipe length, diameter, and wall thickness
2. The stability of the PPR pipe production equipment will also affect the parameter values
3. The linear expansion coefficient of the PPR pipe will also affect the parameters after the PPR pipe is produced.
The diameter of PPR hot and cold water pipes for home improvement generally includes three specifications: D20, D25, and D32. For these three specifications of pipe series products, according to national standards, deviations are allowed within a certain nominal wall thickness range, and the deviation values are as follows:

Nominal wall thickness en Permissible deviation
1.0<en≤2.0 +0.3
2.0<en≤3.0 +0.4
3.0<en≤4.0 +0.5
4.0<en≤5.0 +0.6
5.0<en≤6.0 +0.7

What we need to point out is that the above deviations exist objectively and are determined by objective factors such as physics and production. There will not be big differences due to different PPR brands. Reasonable deviations do not affect the quality. PPR tube users can choose it with confidence.

2021年12月26日星期日

what is pvc faucet

 what is pvc faucet

Faucet is a popular name for water valves. It is used to control the flow of water. It is a must in family life and an indispensable part of every family.

pvc faucet

pvc faucet

We are a professional PVC faucets manufacturer. The faucets we produce have the characteristics of rich colors, beautiful appearance, anti-aging, corrosion resistance, high-pressure resistance, non-toxic and tasteless.

The PVC faucet we produce is frost-resistant, frost-resistant, and low-temperature resistant. It adopts a double water nozzle design, opens and disassembles, thickens the pipe wall, and is non-slip and easy to screw. We can customize PVC faucets and OEM PVC faucets for you according to your requirements.

Wide range of uses: construction, industry, agriculture, chemical industry, and other industries, as well as household kitchens, bathrooms, balconies, etc.

plastic faucet

plastic faucet

Advantages of plastic faucet:

1. The plastic faucet has rich shapes and colors, which are very decorative and practical.
2. Plastic faucets have excellent chemical properties and electrical insulation properties, good heat resistance, no deformation, and no scratches.
3. The plastic faucet has good impact resistance and dimensional stability and is non-toxic, tasteless, environmentally friendly, and healthy.
4. Plastic faucets are tough, have low water absorption, are corrosion-resistant, are easy to install, and are durable.

Plastic faucet cleaning and maintenance

1. Wipe the surface of the faucet with a dry soft cotton cloth, do not wipe it directly with a wet towel, and do not wipe the faucet with burrs.
2. To prevent the faucet from touching the acid-base liquid, you can spray a neutral detergent on a soft cloth and then gently wipe the faucet.

Maintenance of plastic faucet

1. Usually, you can spray car wax on the surface of the faucet for 3-5 minutes and wipe it to keep the brightness of the faucet sample.

2. It is best not to touch it directly with your hands at ordinary times because the oil on your hands can easily get on the surface of the faucet, which is not easy to clean and affects the finish.

Winter antifreeze maintenance:

1 Insulation and cold protection

For PVC pipes, water meters, and PVC faucets exposed outdoors, heat preservation measures are taken, and they are wrapped in cotton or plastic foam to play a role in heat preservation.

2 Close doors and windows

Don’t think that indoor water equipment will not be frozen, and the outdoor temperature is low at night. Remember to close the doors and windows of the kitchen, toilet, etc. before going to bed.

3 Close the water valve

After closing the water valve at night or when not in use, turn on the faucet to drain the water in the pipe, which can effectively prevent freezing

If you need plastic faucet, pvc faucet, please contact me.

Email id :david@pvcpipefitting.com

whatsapp:008615533994368

https://www.pvcpipefitting.com/what-is-pvc-faucet/

2021年12月13日星期一

How to weld large diameter PPR pipe?

 

How to weld large diameter PPR pipe?

In plumbing engineering, we often use PPR pipes and fittings, so how to weld large-diameter PPR pipes? The pipeline contractor is also very confused, let’s explain.

Generally, PPR pipes with diameters below D63 (including D63) are connected by socket hot melt; D75-D160 PPR pipes can be connected by socket hot melt or butt hot melt welding.Large-diameter PPR pipes are generally used for butt welding ppr pipe.

Large diameter socket fuser

Large diameter socket fuser

Large diameter butt fusion device

Large diameter butt fusion device

The butt welding process of large-diameter PPR pipes is a construction process in which the section of two PPR pipes is heated to 260±10℃, and then enough force is applied to butt weld the two PPR pipes together. The melt at the butt joint is fully fused, and the tensile strength and pressure of the welded part are equal to or stronger than that of the PPR pipe itself.

ppr pipe

ppr pipe

Operation steps for butt welding of large-diameter PPR pipes:

1. Fix the PPR pipe that needs butt welding

Use the clamp on the welding machine to fix the part that needs to be connected. Check whether the end face is aligned and adjusted to the best position.

Put the ppr pipe to be welded and adjust

Put the ppr pipe to be welded and adjust

2. Milling the end face of PPR pipe

Put in the port milling cutter and correct the port plane until continuous chips are formed. Take out the milling cutter and adjust again to check the coaxiality. The end face of the pipe must be milled clean and flat. This operation can provide a well-milled end surface that is perpendicular to the centerline of the end surface of each pipe and has no defects.

Milling the end face of PPR pipe

Milling the end face of PPR pipe

3. Align the end faces of the PPR pipe

Use a clean new lint-free cotton cloth to remove sawdust and other debris generated when milling the plane. The end faces of the pipe must be rounded and aligned with each other to minimize the mismatch of the pipe wall (high-low). This can be achieved by adjusting the clamp to match the outer diameter of the end surface of the pipe. In order to prevent the pipe sliding clip during butt welding, it must be clamped.

Align the ends of the PPR pipe

Align the ends of the PPR pipe

4. Melting and heating butt surface

Turn on the power to make the surface temperature of the heating plate reach the required temperature range of 250-280°C). Install a heater on the welding machine so that the end surface of the PPR pipe is in full contact with the heater surface. It must be ensured that the end surface of the pipe is in full and proper contact with the heater surface, and that it is just in contact with the appropriate force. This force is very short-lived, and the contact cannot be interrupted while the force is weakened. Continue to properly maintain the heated part under the action of no force until there is a melted edge between the heater and the end surface of the pipe.

Fusion heating butt surface

Fusion heating butt surface

5. Connect the two fused butt surfaces to each other

After the end surface of the pipe is heated for a certain period of time, remove the heater and butt the two molten end surfaces with sufficient force to form two curls on the inside and outside of the pipe wall. Quickly close the fixture, close the PPR tube to be welded, and increase the pressure steadily.

Bring the two fused butt surfaces to each other

Bring the two fused butt surfaces to each other

6. Maintain a constant docking pressure

Under the action of force, the melted end faces cannot move after the butt joint is completed until they are sufficiently cooled to produce an inseparable force. In order to obtain high-quality welds, there is a proper time for the welds to be cooled under the action of force before the clamps on the welding machine are opened. The heat-melt butt welding pressure of the two butt ends shall be kept until the crimping surface of the butt joint is cooled. The pipe can be dragged, installed or treated with force after it is completely cooled. After maintaining the pressure and cooling down, the pressure is reduced to zero, and then the pipe is taken out, and the welding is completed.

Maintain a constant docking pressure

Maintain a constant docking pressure

We are a professional PPR pipes and fittings manufacturer. If you need PPR pipes and fittings for plumbing engineering, please contact me, we will provide the most favorable quotation and the best quality products.

https://www.pvcpipefitting.com/how-to-weld-large-diameter-ppr-pipe/

2021年12月8日星期三

Is the heavier the PPR fittings the better?

 

Is the heavier the PPR fittings the better?

PPR Pipe fittings such as PPR elbows or PPR tees are generally divided into all-plastic pipe fittings and copper embedded pipe fittings, so we will discuss the weight of the twoPPR pipe fittings separately.

First of all, whether it is all-plastic PPR pipe fittings or copper-inlaid pipe fittings, the PPR raw materials are used in the plastic part. The density of pure PPR raw materials is between 0.89g/cm³ -0.91g/cm³ . There are different PPR pipe brands and manufacturers due to mold design. Different, there are generally differences in individual size and weight.

PPR FITTING 90 DEG ELBOWPPR FITTING EQUAL TEE

Secondly, in addition to the PPR material, what determines the weight of copper-embedded PPR pipe fittings is the copper label and weight. The copper inserts of the PPR pipe fittings we produce are made of HPB62 high-precision brass one-time forging, 4 layers, and 8 processes are used. The material is very elegant, our ppr pipe fittings are obviously heavier than the PPR pipe fittings produced by other factories, and more importantly, the main component of the weight of the pipe fittings we produce is copper. We all know that the price of copper material is 5-7 of the price of PPR material Therefore, our ppr fittings have better quality and better materials.

 

ppr fitting elbow copper

ppr fitting elbow copper

other ppr fitting elbow copper

other ppr fitting elbow copper

inner wire elbow

inner wire elbow

What if PPR pipe fittings are produced from non-PPR raw materials, or if they are produced from non-pure materials? How to simply identify it?

It is difficult to judge whether the PPR pipe material is pure from the appearance or weight alone. The simple reference method is: ignite the pure PPR pipe fittings, which are not black and odorless, and can pull out a long round wire. If it burns, it will turn black. If there is a peculiar smell, and the long round wire cannot be pulled out, or the flat wire is pulled out, it means that the raw materials used in the PPR pipe fittings may be impure.

Generally speaking, if the PPR pipe fittings produced with pure raw materials are heavy, it means that more raw materials are used, and the safety of hot-melt welding is better. This is because the PPR pipe national standard for pipe fittings is mainly the socket standard There is no fixed standard for the individual size and weight of pipe fittings. The high-end home improvement PPR pipe brand represented by cleanliness pipes, in order to ensure that higher quality products are provided to users, are both in the design and size of PPR pipe fittings. Adhering to the consistent principle of transcending the national standard. However, the situation of PPR pipes is different. The length, wall thickness, and inner and outer diameters of PPR pipes have strict standards. Therefore, it can be said that if the weight of PPR pipes produced according to the standards is heavier, it may indicate that there are impurities in the pipes and other non-PPR raw materials, which may be more weight. There will be problems with heavy ones.

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